The high-pressure aluminum injection die casting method is one of the most modern production methods where quality, speed, and dimensional precision come together in mass production. At Bozbay Döküm, we use this advanced technology to deliver high-standard solutions for the needs of different industries.

Our production infrastructure consists of five cold-chamber injection machines with 180?600 ton capacity, and 80-ton and 130-ton Freich hot-chamber zinc injection die casting machines. Thanks to our wide and flexible machine park, we can produce parts with different sizes, complexity, and technical requirements quickly and with high repeatability.

In the high-pressure casting process, thermal and dynamic parameters are analyzed meticulously to ensure each part meets quality standards. Molten aluminum alloy is injected into metal molds at very high pressure and speed. By maintaining pressure until solidification is complete, parts with a dense internal structure, high strength, and excellent surface finish are obtained.

This method is preferred especially in the automotive, white goods, and industrial machinery sectors and enables the production of complex geometries and thin-walled parts. The fine-grained structure formed by rapid cooling increases mechanical strength, while the high surface quality often eliminates the need for additional machining.

Bozbay Döküm provides not only the casting process but also post-casting operations as a one-stop service. Secondary operations such as sandblasting, drilling, deburring, and tapping make parts ready for use immediately after production. This approach saves time for our customers and increases efficiency in the supply chain.

Because of mold investment costs, high-pressure die casting is ideal especially for medium- and high-volume serial production. Since all our processes are carried out with modern machines, high production speeds and stable quality levels are achieved. At Bozbay Döküm, with our advanced technology production infrastructure and engineering approach, we continue to provide reliable, quality, and sustainable aluminum injection die casting solutions.

CNC machining constitutes one of the most critical stages of our production process. At Bozbay Döküm, we ensure that the parts we cast reach their final dimensions and surface quality through our advanced CNC machining infrastructure.

Our computer-controlled CNC machines can move independently with high precision on the X, Y, and Z axes, enabling machining of complex geometries with micron-level tolerances. Thus, error margin is minimized and each part is produced exactly in line with the design data.

Our CNC processes are not limited to post-casting operations; they also play an effective role in mold preparation, precision surface machining, and creation of functional details. Thanks to our high-capacity machine park, all precision operations are completed within a single production flow, preventing time loss and optimizing production costs.

Within our machine infrastructure:

• Akira Seiki 4-Axis CNC Machining Center
• Hyundai VIA C-Y Axis Dual-Spindle CNC Lathe
• CNC EDM Machine
• CNC Milling Machines
• Digital Manual Lathes with Various Chuck Sizes
• Hyundai Tapping Center

At Bozbay Döküm, with our advanced technology production infrastructure and engineering approach, we continue to offer mold design and manufacturing solutions that support reliable, quality, and sustainable production. Our molds, developed specifically for product requirements, are designed and manufactured in line with criteria of high efficiency, long mold life, and suitability for serial production.

At Bozbay Döküm, quality control processes applied at all production stages meticulously inspect the conformity of products to technical specifications and customer expectations. Our quality assurance system is implemented effectively in line with the principle of continuous improvement.

Bozbay Döküm uses advanced CAD/CAM software such as SolidWorks, Solid CAM, and CATIA effectively in mold design and production and rapid prototyping processes, providing innovative and engineering-focused solutions. Our engineering studies are carried out with the combination of modern software infrastructure, simulation-supported analyses, and our sectoral experience.

During the design process, thanks to the foresight and practical solution approaches of our expert engineering team, product manufacturability is increased and time and cost advantages are achieved. Mold designs are developed considering serial production conditions and long service life criteria.

At Bozbay Döküm, in continuous cooperation with our customers, we provide technical support in all stages from design to mold delivery, from sample production to serial production. This holistic approach is one of our core areas of expertise and enables us to offer sustainable and efficient production solutions.